1000kg/h PET recycling machine/pet bottle recycling plant/pet flake washing line
| Model | Capacity
KG/H | Power KW | Water-consumption M3/H | Flake Grade |
| LDJXC-1000 | 800-1000 | 70 | 3 | Cold washing |
| LDJXH-1000 | 120 | 5 | Hot wash
PET Flake Staple fiber |
| LDJXS-1000 | 130 | 6 | Hot wash
Filament fiber |
| LDJXC-1500 | 1300-1500 | 85 | 4 | Cold washing |
| LDJXH-1500 | 140 | 7 | Hot wash
PET Flake Staple fiber |
| LDJXS-1500 | 150 | 8 | Hot wash
Filament fiber |
| LDJXC-2000 | 1800-2000 | 100 | 5 | Cold washing |
| LDJXH-2000 | 160 | 8 | Hot wash
PET Flake Staple fiber |
| LDJXS-2000 | 180 | 10 | Hot wash
PET Flake Staple fiber |
| Above are the standard model of our company, if you have any special requirement, please contact us |
Spec of end products---PET Flakes
| Intrinsic Viscosity (IV) (dl/g) | 0.65-0.76 (depends on raw materials) |
| Melt point (℃) | 252-260 |
| Moisture | 0.5-2% |
| Bulk density (kg/m3) | 280-450 |
| Particle size (mm) | 3-14 |
| Fraction | 1-3mm | 8-15% |
| ≤1mm | Max. 2% |
| PH Value | Max. 9 |
| PVC (ppm) | Max. 100 (based on raw material & design) |
| PE/PP (ppm) | Max. 50 |
| Paper (ppm) | Max. 10 |
| Glue (ppm) | Max. 10 |
| Metal (ppm) | Max. 10 |
| Other organics (ppm) | Max. 100 |
Further processing:
In the running of the washing production line, we get the end products – PET bottle flakes
Also, there’re by-product--mainly PE caps and labels, which can be applied to many aspects.
By other washing lines and single screw granulator, these by-products can be made to PE granule.
PE granules has a wider application to injection molding such as plastic tray, plastic crate baskets, padding for modified granulation etc.
The application of final PET flakes:
About 60-70% of the PET recycled materials are used to chemical fiber and fiber industry.
About 15-20% of the PET flakes are used to make packing materials
The rest 10-25% of the PET flakes can be used in the fields of granulation, non-woven fabrics, etc
Detailed description for Waste PET Bottle Cutting, Washing, Drying Line
- With our standard machine line of PET Bottle Recycling, we can get Final humidity below 100ppm, Inpurities less 100ppm, PVC Labels content 100ppm.
- With CE Certificate, ISO 9001 certificate. Can supply CO, FORM A, FORM E etc. to satisfy customers’ requirement
- World famous brand copperate for better quality and easy service after sales: Siemens motor/invertor, ABB, SKF bearing, Omron temperature controller, NSK, Siemens PLC controller, Siemens contactor etc.
- The part which contact with material adopt Stainless Steel 304, thickness minimum 3mm,the thickness of High speed friction washer screw blades even 10mm for longer working life.
Machine photos for reference
1. Bale opener/De-baler is made up of Automatic lift and De-baler. The Automatic lift will convey the PET Bottle Bales to De-baler to break the bales to bulk bottles.
Adopt specialized hard face gearbox.
2. Belt conveyor + Label remover
2.1 Blade material is alloy steel, the blade teeth are replaceable. Design of Arc Knife, the space between Rotary blades and Stable blades will be always the same to avoid breaking the PET Bottle necklace while Rotary blades and Stable blades rotating at 360 degree (The necklace is the best part in the bottle, the viscosity is the highest )
the viscosity is the highest
2.2 There are limit switch installed on the inspecting hole. The machine will be stopped while opening the door, to keep sure safety producing
2.3 Designed of inspecting window for checking and maintainance the machine
3. Sorting table
3.1 With chutes to connect to crusher, to feed materials into crusher directly.
3.2 Equipped with hooks
3.3 With chutes and containers and a place for the supervisor at the end of the belt.
3.4 Handrail for the people not below 100cm measured from platform bottom
4. Crusher
1.Advantages: 20-40% additional output, 15% additional power saving
2.Blades are externally adjustable, material DC53 with cryogenic treatment, longer service life
3.Anti-wear machine housing, replaceable wear plates
4.Installed between wall and spindle, prevents the friction of the spindle after a long period of operation, which leads to the increase of sealing clearance and leakage.
5.Heavy duty bearings, oversized external bearing housings
6.More convenient housing opening way
7.Hydraulic control / Electrical screw control
8.Screen change: Special design, easy to change
5. Steam washer
1.Both electrical heating and steam heating for option.
2.Caustic soda concentration: about 1-2%
3.Full Stirring paddles with motor power: 4-7.5 kW
4.With special paddles inside to stir the flakes with water, flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.
5.PH value automatic detect & control system
6.Temperature controller
7.Hot water can be reused through our special design, Energy saving 15%-20%
8.Bottle caps separating & collecting design
Boiler (to support hot washer usage) also available!
6. Floating washer
6.1 For Separating PET from PP/PE Caps and Labels;
6.2 Removing the dust and dirty after the High speed friction washer
(Because of the property of the plastic -- PP/PE will be floating on the water; PET will be down in the water)
6.3To middle PH Value
7. High speed friction washer
For removing the dirty on the surface of the flake
7.1 With the design of dirty water dewatering. To keep water clean on the next step washing processing. Enlonger the water using
7.2 Adopt NSK bearing
7.3 Rotating speed 1200rpm
7.4 With the Americal wearing material on the surface of the screw blades for longer working life
8. Horizontal dewatering machine ----Final moisture can be 1.8%
1.The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discharging, no blocking.
2.Adopt high-speed heavy-duty bearings, stainless steel spindles and blades, dynamically balanced
3.Automatic screen cleaning device which is driven by air pressure, labor saving.
4.Rotation speed: 2000 rpm. dewatering rate: 98.5%
9. Label separator/Zigzag separator to separate PP/PE Labels from PET Flake and remove plastic powder
Separation ensures label separation rate >99.5%, powder <1%
Unique “Zig zag” structure design with dust filter
Specially designed suction fan power controlling system
Material outlet with magnetic rack (as an option) to remove tiny magnetic metal
Advantages:
1.Final products have good quality. When process PET bottle, final products humidity below 1%, impurities100ppm,PVC label content 100ppm.
2.Parts which contact material use SUS304 stainless steel, thickness more than 3mm, ensure long service lift time and no second pollution to flakes.
3.World famous brand components applied on the production line- NSK bearing, Siemens contactor, Omron temperature, FUJI inverter, Siemens PLC control etc.
4. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
5.The whole production equipment is researched, design and manufactured by our company with CE certification, ISO9001 certification; it can be designed based on the dirty flakes, and make sure of the quality of the final products.
Turnkey project service:
1.Pre-sale: we given client the details technician offer etc
2.In-sales: we supply the details layout, installation instruction, technician support for the clients
3.After sales: we arrange engineer to install the machinery and training the workers for client
4.We have 24 hours team to solve the after sales problem
5.We have free spare parts with the machine
6.We supply long term spare parts for every customer
7.We always up date the new technology to every customer
HOW TO ENSURE THE QUALITY!
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 20 years
●After all the equipment are completed, we will connect all the machines and run the full production line to ensure the stable running in customers' factory
AFTER-SALE SERVICE OF LIANDA MACHINERY!
● After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
● After the commissioning, we will package the equipment by standard export package for shipment.
● According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
● Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.
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1000kg/h PET recycling machine/pet bottle recycling plant/pet flake washing line,plastic recycling line Images
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